Road Star Forum
Welcome, Guest
Please Login or Register.    Lost Password?
Go to bottom Post Reply Favoured: 0
TOPIC: Relocating the Choke
#170
Kinger (User)
Fresh Boarder
Posts: 14
graphgraph
User Offline Click here to see the profile of this user
Relocating the Choke 7 Years, 11 Months ago  
Hi,

I'm in the process of relocating my fuel pump, and I'd like a suggestion on where to relocate the choke knob.

Thanks!

Pete
 
Logged Logged  
  The administrator has disabled public write access.
#212
RoameR (User)
Fresh Boarder
Posts: 3
graphgraph
User Offline Click here to see the profile of this user
Re:Relocating the Choke 7 Years, 10 Months ago  
I did the fuel pump relocation under the side cover and I made a bracket for the choke that bolts onto the left hand side of the bolt that holds the gas tank beside the seat. Takes a bit of getting used to but works good.

Good Luck
RoameR
 
Logged Logged  
  The administrator has disabled public write access.
#218
DocShadow (Admin)
Hmmmm .... send beer
Admin
Posts: 17615
graph
User Offline Click here to see the profile of this user
Gender: Male DocShadow's RoadStar Site Location: Ottawa, Ontario
Re:Relocating the Choke 7 Years, 10 Months ago  
I purchase 2" aluminium flat stock. Cut a 5" piece off it. Bent it so I had a 2" and 3" leg. I then drilled a hole in the 3" part and slotted it enough that the cable could fit into the hole. Dilled holes in the 2" part to line up with the engine stay.

Polish and mount.

Doc

Here's a pic (I hope )
<br><br>Post edited by: docshadow, at: 2004/07/11 15:40
 
Logged Logged  
 
  The administrator has disabled public write access.
#219
DocShadow (Admin)
Hmmmm .... send beer
Admin
Posts: 17615
graph
User Offline Click here to see the profile of this user
Gender: Male DocShadow's RoadStar Site Location: Ottawa, Ontario
Re:Relocating the Choke 7 Years, 10 Months ago  
WOW Gram! .... this is awesome .... I can even add pics (after many edits )

This is too much .... need to go take a deep breath.

Doc
 
Logged Logged  
 
  The administrator has disabled public write access.
#220
Gram (Admin)
Been there, wrecked that.
Admin
Posts: 4326
graphgraph
User Online Now Click here to see the profile of this user
Location: Corona, CA
Re:Relocating the Choke 7 Years, 10 Months ago  
LOL... Its pretty easy once you get used to it Doc. ITs getting &quot;used to it&quot; that seems to have a little curve in it.

Thats a great pic of the bracket for your choke knob. I reused the stock fuel pump bracket for both bikes. I cut the brackets down to where there was liitle more than the tops hole (which I used for the choke) to use for the choke cable.

I did find one problem, which you seem to have solved. With the stock fuel pump bracket lined up to the two mounting holes in the frame, the choke cable has to make a very tight turn to get around the manifold. This caused my choke to be slightly engaged at all times. I had to move the bracket out by lining up the inside hole on the bracket with the outside hole on the frame. It gave me just enough clearance for the cable to pass cleanly by the manifold.

Its only mounted with one bolt, but thus far has not been a problem. It stays in place and actually makes the knob a little easier to access.

Do you remember what size flat stock you used for your bracket? Also, any bracket flexing issues?

GRAM
 
Logged Logged  
 
  The administrator has disabled public write access.
#221
DocShadow (Admin)
Hmmmm .... send beer
Admin
Posts: 17615
graph
User Offline Click here to see the profile of this user
Gender: Male DocShadow's RoadStar Site Location: Ottawa, Ontario
Re:Relocating the Choke 7 Years, 10 Months ago  
I bought the aluminium at Home Depot; I believe they only have one thickness. If you need I can mic it but I need to find my calipers (you don't want to see my garage )

The bracket flexes only a little when pushing and pulling but it's OK. The approx. 3&quot; length means the cable does not need to bend much to get around the manifold. I did not want to cut the stock down 'just in case'. Except for the front turn signal 'wiskers', I have all my stock parts in the basement (you don't want ot see my basement either )

Doc

BTW ... just noticed my post time. It's 6 h ahead. Are you using GMT?<br><br>Post edited by: docshadow, at: 2004/07/11 18:07
 
Logged Logged  
 
  The administrator has disabled public write access.
#228
Kinger (User)
Fresh Boarder
Posts: 14
graphgraph
User Offline Click here to see the profile of this user
Re:Relocating the Choke 7 Years, 10 Months ago  
Thanks Doc,

Your idea is a great one. I'll be giving it a try! And thanks for the pic. By the way, you have one hell of a nice looking bike!

Pete
 
Logged Logged  
  The administrator has disabled public write access.
#231
DocShadow (Admin)
Hmmmm .... send beer
Admin
Posts: 17615
graph
User Offline Click here to see the profile of this user
Gender: Male DocShadow's RoadStar Site Location: Ottawa, Ontario
Re:Relocating the Choke 7 Years, 10 Months ago  
Thanks for the compliment. Can't seem to find the time to complete it. Oh well, I guess it gives me something to look forward to.

Glad to help.

Doc
 
Logged Logged  
 
  The administrator has disabled public write access.
#234
mschlink (User)
Fresh Boarder
Posts: 1
graphgraph
User Offline Click here to see the profile of this user
Re:Relocating the Choke 7 Years, 10 Months ago  
I did the relo as well, moving the fuel pump behind the side cover using Barons kit. I took the original fuel pump/choke bracket and using a Dremel tool, cut off the bottom 2/3's. The bracket will bolt into the original location. With the Dremel, I then drilled a hole that's the size of the choke cable mount, painted it to match the frame, and bolted it all back together. The choke is mounted just below the fuel tank and the new relo'd fuel line. Works great and is somewhat hidden! I'd be glad to send pics if needed.

Schlink


Post edited by: mschlink, at: 2004/07/14 20:45<br><br>Post edited by: mschlink, at: 2004/07/14 20:46
 
Logged Logged  
  The administrator has disabled public write access.
Go to top Post Reply
Powered by FireBoardget the latest posts directly to your desktop
...................................................................... ...................................................................... ...................................................................... ...................................................................... ...................................................................... ...................................................................... ...................................................................... ...................................................................... ...................................................................... -->
New Forum Posts




The Road Star Clinic is a collaborative community of riders who archive and publish user contributed technical data about Yamaha Road Star motorcycles.

We also sponsor the creation and support of other community websites similar to our own. Inquiries about availability of a website for your community can be submitted to us via any "Contact Us" option on the Clinic.

Copyright 2003-2007 Road Star Clinic and its respective authors. Road Star Clinic is sponsored by the folks at MLSHomeQuest.com.