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TOPIC: Re:drive pulley leak
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Reperio (User)
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Posts: 67
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Re:drive pulley leak 3 Years, 8 Months ago
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JYDD, before you hit the panic button, make sure the oil you're seeing around the pulley isn't simply the result of a careless spill while topping up the oil tank. The oil fill is directly above pulley and any small spill will eventually find its way down to where the shaft comes out of the transfer case - looks like a leak at first glance.
Reperio
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Re:drive pulley leak 3 Years, 8 Months ago
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hammer wrote:
...Should I be checking tension on the side stand or center stand? I 'm being lazy here
You can do it either way but if you're using a belt tensioner then the specs are different.
If you using the twist method, then it's about 1/4 of a turn (less than 1/2) when it's on the sidestand.
Doc
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jim0626 (User)
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Posts: 434
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Re:drive pulley leak 3 Years, 8 Months ago
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This happened to a buddy ...got a new rear tire and he was leaking 1 week later. The belt was to tight and damaged the seal....
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Re:drive pulley leak 3 Years, 8 Months ago
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I had this nut come loose on my 01, and the leaking.
You could take the tension off the belt and see if you get any slop in that bearing, I had none.
There should be a splined washer under the nut with a tab bent up to hold the nut tight once it has been torqued.
Check that you have that washer and its in good shape, or replace it.
get a 36mm socket, Loctite, and tighten it back up, bend the tab.
Mine has not leaked a drop in the last 25K miles.
Smell the oil leaking, its 90W transfer grease.
Good Luck and Ride On 
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Re:drive pulley leak 3 Years, 8 Months ago
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Thanks to everyone who replied to my pulley problem.I`m having the tension checked tomorrow.If its too tight I will try to convince my dealer to comp the repair.Yeah right.If he balks I`ll Pull the pulley,check the bearing for looseness and hopefully there won`t be any.I will replace the rubber seal,o ring,spacer,locknut,and pulley nut just in case.Thanks again..Burn rubber not your soul..JYDD
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Burn rubber,not your Soul!![img size=150][/img]
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Re:drive pulley leak 3 Years, 8 Months ago
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A little late, but that front shaft seal was seeping a bit on mine right after I bought it. Same deal. Belt too tight. Relieved some excess tension and not a drip since, some 30,000 miles later.
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Earl in Catonsville, MD
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Re:drive pulley leak 3 Years, 8 Months ago
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Good news,my dealer fixed the leak no charge,gave me a discount on the parts and put me back on the road in 30 minutes.Thanks again for everyone`s feedback.I`m rollin out!JYDD
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Burn rubber,not your Soul!![img size=150][/img]
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Re:drive pulley leak 3 Years, 8 Months ago
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I have the same problem. I found the large nut to be so loose that if the lock washer had not had the tab bent then the large nut would have come right off. The large nut was so loose it wasn't even finger tight. It looks like the correct torque is 61 ft lb's so I'm thinking I might tighten it as much as I can and see if it stops leaking.
My belt doesn't seem too tight. I can turn it 1/4 turn while it's on the side stand.. I might go down to the local dealership and see how tight the floor model's belt is for comparison.
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Last Edit: 2009/09/11 08:22 By teefer22.
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