Re:Starting System Failure
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TOPIC: Re:Starting System Failure
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Questcap (User)
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Posts: 3209
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Starting System Failure 6 Months ago
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Okay, Guys... never happened before.
Hit the starter, and the motor whirres just fine, but it's not engaging anything.
Where do I start?
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Re:Starting System Failure 6 Months ago
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O.K., TECH. articles...do you hear the starter engage?could be the article about the alt.stater coming loose from the crank shaft,don't mean to scare you...easy fix if it is tho'..just time,and $. 
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HEAVY METAL
WARRENTON,MISSOURI
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Questcap (User)
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Posts: 3209
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Re:Starting System Failure 6 Months ago
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Hmmmm, checking the manual, page 5-80 and 5-81... Starter Clutch failure?
This could be a bit pricey, eh?
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Questcap (User)
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Posts: 3209
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Re:Starting System Failure 6 Months ago
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I do not hear the starter engage anything... the motor whirres right up, but it isn't engaging a thing.
Good thing it happened right in the driveway... I was just about to take off! 
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Questcap (User)
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Posts: 3209
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Re:Starting System Failure 6 Months ago
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Read the tech article... sounds exactly like what I need to do.
The bike was beginning to start, when it coughed a bit of a carb backfire, and that's when the starter would no longer engage. Exactly the symptom described in the article.
This place is great, ain't it? Guess I know what I'll be doing this next week! 
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Questcap (User)
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Posts: 3209
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Re:Starting System Failure 6 Months ago
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Tomorrow's supposed to be a nice day around here... I'm going to attempt to repair my own starter issue just as the tech article explains.
I'll report my results right back here, as I go.
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Jmac (User)
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Posts: 70
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Re:Starting System Failure 6 Months ago
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I had the starter spin problem a few month ago. Just followed the tech article step by step and no more problem. Yes, you got to love this site.
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Questcap (User)
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Re:Starting System Failure 6 Months ago
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Done! I didn't rush anything, had to run for some materials, and I was done and everything put away in 3 1/2 hours.
I can't say that it worked yet, because I'm going to let the adhesive recommended in the article to cure for 24 hours, as suggested. (could not find a retaining compound, everyone said just goop the shaft with red.)
I did not buy a new gasket, and I did not replace the 1 copper gasket for the lowest generator cover bolt, but I did goop them with a black rtv gasket sealer material... so, here's hoping I'll have NO oil leaks as a result. Otherwise, I'll be back into it again.
It was tough to tighen the one shaft bolt to 115 ft lbs, but I finally managed to secure the entire bike enough to get it locked down, with some Loc-Tite red on it!
I'll know how it all worked out tomorrow afternoon, when I try to start it.
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Questcap (User)
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Posts: 3209
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Re:Starting System Failure 5 Months, 4 Weeks ago
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Whoohoo! I let it sit for almost 24 hours to let the adhesive cure, and took it for a ride. It started right up, and after I got back, there wasn't a smidge of oil leak anywhere around the generator cover.
I am psyched!!!
Let the good times roll! 
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Re:Starting System Failure 5 Months, 4 Weeks ago
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Congrats Quest. I have not faced this issue but with a 99* its always in the back of my mind. I wish I had done the procedure as preventative maintenance when I installed the 05 stator and rectifier a few summers ago.
Ride on!
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