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TOPIC: Re:Allen bolt stripped
#954
mtbdave (User)
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Allen bolt stripped 7 Years, 7 Months ago  
Does anyone have any ideas on how to remove a stripped allen bolt from underneath the left floarboard.
Stripped it today tring to install a crashbar..
How to remove it yourself?
Can the dealer do it and what do they charge?
Any other places where I can take it to?
Thanks,
Dave <br><br>Post edited by: mtbdave, at: 2004/10/16 02:18
 
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#955
CRASH (User)
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Re:Allen bolt stripped 7 Years, 7 Months ago  
Dremel tool and cut the head off. Those bolts are soft and strip way easy. I have replaced mine with SS bolts. I was doing a lot of removal making my floor board extensions. The left ones, first time I tried to take them out striped. Impact hammer, impact gun ... everything I had available failed except the Dremel and a cutting wheel. Cut a plus sign deep into the head and then you can just pop the head off in quadrants.
 
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#998
Midnightstarman (User)
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Re:Allen bolt stripped 7 Years, 7 Months ago  
Another way to remove this or any other bolt is to use an &quot;Easy Out&quot;. This is basically a backwards tap. You start by drilling ahole in the bolt, insert the &quot;Easy Out&quot; and thread it in. This will cause the bolt to back out (usually).
 
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#1001
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Re:Allen bolt stripped 7 Years, 7 Months ago  
I had a real tough time getting my easy out stuff under the board. I suppose I could have pulled the board at the hinge and then done it. After a quick mental calc, decided I could Dremel them way faster. Why don't they use real metal in those bolts?
 
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#1003
RSMGreg (User)
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Re:Allen bolt stripped 7 Years, 7 Months ago  
I have the same problem on my right floorboard. One bolt won't budge. Yamaha must have use a bottle of LokTite. The other bolt was stripped to start with. I can't get any traction with the allen wrench.
 
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#1903
billmh (User)
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Re:Allen bolt stripped 7 Years, 2 Months ago  
I had the exact same problem. Took it to the dealer and they did it for nothing. Even put the crash bars on for me.
 
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Bill Hendrickson
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#1907
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Re:Allen bolt stripped 7 Years, 2 Months ago  
They are a pain to remove, let me guess its the left side front bolt ?

Once i stripped it with the impact I cut a slot (where would we be without a dremel) and used a chisel and hammer, piece of cake.
 
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