Don't ask me why I had to learn so much about this subject, I'm not allowed to say why (legal stuff) well I can say I did have a fire.. and no one was hurt.. and the bike suffered little damage.. but really nothing more.. and yes it was filed with the NTSB (I encourage everyone to file
carb puking with the NTSB ) - mine did it at 1 week old for the first time (pre-modifications - at a higher altitude) ... and continues to this day from time to time... Mine is not a frequent offender... happens maybe once a year... and does not seem very dependent on the ambient air temp did it from low 50's to high 90's.
other bikes have this problem... it's just their overflows are routed to the ground... a problem I rectified with a small length of fuel line... but ours just dumps it on your right foot and pipes... so it gets your attention right away.. keep in mind that when ours is overflowing out the overflow.. it is also pushing up through the jets... which causes the engine to flood but this amount will not be noticed most of the time..
I like the thought of the fuel line running between the jugs being a contributing factor.. it if nothing else will contribute to raising the temp of the fuel... Doc, I see you're running baron's air kit... I'd be interested to know, if the smaller air box increases air flow around the carb and fuel line? same thing with moving / eliminating the fuel pump?? I believe it can still happen with those mods if other factors are in play..
contributing factors seem to be the cause... not one
main issue.. it's a combo... lean running (makes the engine hot)... engine off (fuel sitting in bowl and line).. winter gas (lower boiling point)... outside temp? not gonna do it if it's real cold... air flow around carb (when moving vs when sitting)... smaller air box / fuel pump present? higher altitudes lower boiling point of gas... improperly set float bowl... having a fuel pump.. having a float bowl heater? does that contribute?.. makes sense to me... if it does in a small way...
winter gas: Winter gasoline blends are phased in as the weather gets cooler. September 15th is the date of the first increase in RVP (reid vapor pressure), and in some areas the allowed RVP eventually increases to 15
psi. info found here:
http://www.theoildrum.com/story/2006/9/13/234043/431
I was shocked to learn that the boiling point of gas can be as low as 100 degrees F ... depending on altitude and additives... racers have known this for years and even thinking conservatively I know my engine gets over 200 degree's between the jugs..
man see what happens when you get me started!!!