Re:Muffler/baffle question
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TOPIC: Re:Muffler/baffle question
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Muffler/baffle question 3 Years, 1 Month ago
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Hey guys - I was wondering what the adverse AND advantageous effects of removing the fiberglass packing around the baffles would be (Roadhouse Dooleys, BTW). I'd like a little more volume coming out, but obviously wouldn't like to lose any back-pressure. Also, would removing the packing cause heat to discolor/blue the muffler? In a nutshell, what exactly does the packing do - shield the heat, muffle the sound, provide more back-pressure, or all of the above?
Thanks!
:-DD. 
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2001 HD Road King Classic
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Re:Muffler/baffle question 3 Years, 1 Month ago
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I dont know about shielding the heat, but it definitly muffles sound and provides a little more backpressure as I am led to believe.
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Re:Muffler/baffle question 3 Years, 1 Month ago
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Hmmm... I'm just wondering how I might get a little more sound outta the pipes, yet not lose any back-pressure.
:-DD.
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2001 HD Road King Classic
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Re:Muffler/baffle question 3 Years, 1 Month ago
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Pull out the baffles and try it. It will be louder. 
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Re:Muffler/baffle question 3 Years, 1 Month ago
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DrumDon wrote:
Hmmm... I'm just wondering how I might get a little more sound outta the pipes, yet not lose any back-pressure.
Take out all the packing and put in torque cones ....
Doc
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Greeny (User)
Expert Boarder
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Re:Muffler/baffle question 3 Years, 1 Month ago
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DD...I'm glad you posted this as I have been recently wondering the same thing. I have the Roadhouse 2-1 and was thinking about removing the packing to see how it affects the sound. I initially wrapped my baffle in sheet metal, then packed it. Not sure if it really affected the volume or not. If so, very little change. I was wanting to try to completely remove the sheet metal and packing, but was concerned about discoloring the muffler can.
As Scotto said about removing the baffle completely, I tried it awhile back just to see. Man, don't do it....take my word for it. So loud I thought the bike was gonna fall apart.
Anyone have any thoughts on discoloring the cans if you remove the packing?
Thanks....greeny
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Re:Muffler/baffle question 3 Years, 1 Month ago
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Well, I took all the packing (& what seems like steel wool wrapping underneath the fiberglass) OFF OF THE BAFFLE. Now it's just plain 'ol baffles with no packing.
WOW! EXACTLY what I was looking for! It's more hot-rod-ish sounding, a little louder, and I don't feel any drop in performance. In fact, although it may just be my optimism, it seems to be running better. Maybe more air flow? I dunno... I'm not familiar with carburation/fuel-to-air mix stuff. All I know is that the sound is WAY better quality, and it seems to be running a little better. I'd recommend removing the packing, guys!
I'll see if I can get a couple pics up this evening.
:-DD.
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Last Edit: 2009/04/26 20:01 By DrumDon.
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2001 HD Road King Classic
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Re:Muffler/baffle question 3 Years, 1 Month ago
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OK here are a few pics of the Dooleys' baffle... notice the steel wool-looking stuff as well as the fiberglass.
TAKE THE PACKING OUT! You'll be happy you did!
:-DD.
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Last Edit: 2009/04/26 20:24 By DrumDon.
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2001 HD Road King Classic
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Re:Muffler/baffle question 3 Years, 1 Month ago
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How many miles do you have on those pipes? The packing looks in pretty good shape. I like your tips, I thought of getting the caddilac ones.
Thanks for the pics to go along with your solution. Glad your happy with the result.
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Re:Muffler/baffle question 3 Years, 1 Month ago
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The baffles are so far back that you really shouldn't see any discoloration. My DK baffles are in a can without any packing material.
Saturday I just installed a mod to my baffles. The 2 1/2" DK Hard Chromes were too loud and I wanted to tame them some.
I cut two circles of stainless steel sheet metal, drilled about a dozen 3/8" holes in them, tapped them into the end of my baffles and am happy so far with the sound.
I also changed the setting on my Dyna 3000 to 36A while I was at it. The test drive was scary fast.
I will take a drive to work tomorrow and let you know how it sounds and runs.
BTW - Man there are a lot of bikes on the road!!! 
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Ray
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