sundance wrote:
I have a midnight star 2004 1700 with 60000 mi. I just adjusted the valves and while doing so bought a compression tester from auto zone and checked the compression. I'm not sure how accurate the tester is. With the engine hot psi is 120 in the front cylinder and 118 in the rear. The standard is 175 and minimium is 145 psi. I am not burning any oil and have no compalint with the performance of the motorcycle. Since this is quite a bit below specs I'm not sure what the next step should be?
I have thought about replacing the rings this winter and have looked at the test articles for tearing down the top end of the engine, I don't see that to be a problem for me. I have also thought about installing high compression pistons while I have the engine apart. If I do this is it necessary to replace the ignition system or have any thing done to the valves?
I guess to sum it up with two qustions:
How concerned should I be about the low psi?
If I go with high compression pistons what all else should be done?
Sundance
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Well did you remember to open the throttle to ensure throttle plate is open fully when doing compression test,slide needs to be held open too?
If not the throtle plate will be closed greatly reducing amounhjt of air avail to be sucked into cyls & compressed that in most cases will reduce compression reading.
But you only had a 2 psi dif between front/rear cyls which is good.
Try doing an 2nd comp test like this.
* Fully charge battery.
* Remove 1 plug from front cyl and both rear plugs to reduce load on starter to better spin motor over.
* Now do comp test on front cyl with throttle wide open & slide held open too for approx 5-6 seconds or so.
* Then remove 2nd plug from front cyl so now both plugs are out from front cyl so motor spins over better for comp test of rear cyl and install 1 plug in rear cyl.
* Now do comp test on the rear cyl for the same approx 5-6 seconds with throttle wide open & slide held open too.
Doing the comp test as i suggest above will yld best/most consistant results esp if you didnt have throttle wide open to ensure throttle plate is fully open so motor could suck in proper amount of air for best/highest compression reading.
Scott