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Roadwing Rear Shock Conversion
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TOPIC: Roadwing Rear Shock Conversion
#508656
Gonzodad (User)
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Re:Roadwing Rear Shock Conversion 11 Months ago  
It's an awesome ride isn't it!? Handles like a much smaller bike now? I do notice how soft the front end feels now. Have you upgraded the fork springs? My next move on this bike.

Glad you got it done and are happy with it!

Gonz
 
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2004 XV1700 Original Roadwing Version!!
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#508700
COBRA_COMMANDER (User)
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Re:Roadwing Rear Shock Conversion 11 Months ago  
Gonzodad wrote:
It's an awesome ride isn't it!? Handles like a much smaller bike now? I do notice how soft the front end feels now. Have you upgraded the fork springs? My next move on this bike.

Glad you got it done and are happy with it!

Gonz


It sure is a great ride! Even with our bad roads over the mountain passes the ride is excellent even on the lowest setting. The pump was a pain to get under the cover but with some very creative modifications it can be done. The beautiful harness built by Gonzo (Thanks again!)was a nice addition that fit great under the right side cover. I already had a relay under the seat so I tapped into that rather than on the battery post for keyed power. Gonzo's harness leaves plenty of room to mount the switch most anywhere though I installed mine under the left side off of the tank mounting bolt. As far as the shock goes I was not able to remove the factory Honda bushing insert without damage so I was lucky enough to find some bronze bushings at Ace Hardware that fit the shock eye perfectly. I think this may be a better solution for most as the stock Goldwing rubber/metal bushing is pretty cheesy and may be destroyed on removal (our shock was brand new, so a used one may come out easier, I don't know). They are also very inexpensive and fit the shock eye exactly with the Yamaha insert being nice and snug. You will need to tap the factory bushing in due to the tight fit. I also used some flat washers under the bushing flanges to make the setup the same width as the original Yamaha shock eye which keeps the suspension links tight against the bushing like factory.For my shock that meant 4mm total under the flanges on each side. Also with the use of the bronze it becomes a serviceable part unlike the factory one which cannot be ordered from Honda separately, they want you to buy the entire shock.


Bushing brand and part number:
Hillman 18mm X 22mm X 18mm Flange bearing H# 883809
And they only cost $2.79 + tax (price may vary and you will need two)




Bronze bushings installed




4mm of washers under each bushing flange for width




New hole drilled 13/16" from center of original hole with a 15/32 drill bit




Once assembled I noticed the shock linkage hit the spring plate so I ground it to not make contact



This is the assembled shock. The pump was placed on the swingarm to test for fit which did not work as it hit the oil tank once installed on the bike



Another picture with a view from the tire side

I will take more pictures of the pump location and wiring once I get it cleaned up a bit

Matt
 
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#508705
Tug (User)
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Re:Roadwing Rear Shock Conversion 11 Months ago  
That looks awesome Brother and thenks for the heads up on the bushings
 
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#508722
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Re:Roadwing Rear Shock Conversion 11 Months ago  
Tug wrote:
That looks awesome Brother and thenks for the heads up on the bushings

Your welcome Tug. When are you going to install yours?
 
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#508795
jd750ace (User)
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Re:Roadwing Rear Shock Conversion 11 Months ago  
That's it! This thread is in the favorites pile for reference when I do mine!
 
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#508799
Gonzodad (User)
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Re:Roadwing Rear Shock Conversion 11 Months ago  
Awesome job! I too ground down that edge with a flap wheel on my grinder to ensure no slapping or rubbing. No issues here its a smooth ride. Also I used a torch to heat the top hoop on the GW shock and was able to tap out that sleeve. Bushing is a good idea though. Congrats and ride safe brother!!
 
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2004 XV1700 Original Roadwing Version!!
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#508821
DocT (User)
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Re:Roadwing Rear Shock Conversion 11 Months ago  
I have just bought a shock from a guy here in Australia that does trike conversions ($175.00 +$20.00 shipping)with only 600miles on it.Thanks for the info guys and I can't wait to get it on.
 
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#508823
Mudslide (User)
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Re:Roadwing Rear Shock Conversion 11 Months ago  
I'd like to hear some feedback from someone who has done this with the flip and grind. If I do it, it would be nice to do it at the same time.
 
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#508830
Flashback (Moderator)
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Re:Roadwing Rear Shock Conversion 11 Months ago  
This is one to be bookmarked thanks guys....I had a thought. what are the GW folks replacing the shock with on their bikes?
 
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#508833
jd750ace (User)
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Re:Roadwing Rear Shock Conversion 11 Months ago  
Progressive and Race-Tech. There are also a lot of them crashed, and trike conversion pull-offs. I don't personally know anyone that has a 1800 wing that does not like the rear, but I'm sure they are out there.
 
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