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TOPIC: Rear brake locking
#76586
PapaTom (User)
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Rear brake locking 7 Months, 3 Weeks ago  
After installing those Cobra highway bars, I thought I'd take the Roadie out for a spin. A couple of miles later I notice the bike lugging down in any gear, and when I stopped it felt as if the rear brake was already engaged. It was. My foot pedal was stuck. I reached down and physically pulled it back up, pumped it a little until it felt free, and rode the rest of the way home with just the front brakes.

Getting home, the rear brake smelled pretty hot. I waited a few hours and tried again. This time it took about four miles before it did it again.

I had the foot pedal off the frame when I was installing the Cobra bars, but was very careful. Nothing's kinked. I don't know what I would have done just installing the bars. Thanks for anything you can recommend.
 
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#76590
Curt (User)
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Re:Rear brake locking 7 Months, 3 Weeks ago  
Is the peddle binding or touching anything?
 
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#76592
PapaTom (User)
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Re:Rear brake locking 7 Months, 3 Weeks ago  
No it isn't. It does tap the header pipe when it's fully released, but it isn't touching anything when I depress it. I'm stumped Curt.

Edit: Could I have done something moving the master cylinder around a little while playing with the floorboard?
 
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Last Edit: 2008/04/12 22:00 By PapaTom.
 

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#76596
DocShadow (Admin)
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Re:Rear brake locking 7 Months, 3 Weeks ago  
Is the brake line touching the pipe?

Doc
 
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#76604
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Re:Rear brake locking 7 Months, 3 Weeks ago  
It may be heat transfer from the pipe that is heating up the fluid and causing it to expand and press the rear caliper. I would do what ever it takes to get ALL of it away from that pipe.
 
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#76608
PapaTom (User)
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Re:Rear brake locking 7 Months, 3 Weeks ago  
No, it isn't touching the pipe. It's running along the frame tube. I cut the cable tie holding the line to the frame closest to the valve assembly to give me some wiggle room while I was moving the floorboard around a bit, and tied it again to the frame afterwards. The line is where it should be.
 
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Last Edit: 2008/04/12 22:29 By PapaTom.
 

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#76609
Musky (Moderator)
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Re:Rear brake locking 7 Months, 3 Weeks ago  
I would start by double checking your assembly. Maybe put something back in the wrong order or over tightened something?
 
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#76610
PapaTom (User)
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Re:Rear brake locking 7 Months, 3 Weeks ago  
That's the problem, Musky. I only tightened the floorboards after installing the Cobra bar. Nothing else.

Edit: By the way, I mentioned the brake assembly is touching the header pipe - it's the mechanical part of it that hits the pipe when I release the foot pedal. The armature. Making a nice little nick (very small) on that little part of the pipe too.

The thing is, I can step on the pedal a number of times and it works fine before and after I free it manually. I can't make it stick when the bike is sitting idling or when it's off.

Could moving the reservoir and valve (still attached to the floorboard) have done anything?
 
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Last Edit: 2008/04/12 22:32 By PapaTom.
 

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#76613
Musky (Moderator)
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Re:Rear brake locking 7 Months, 3 Weeks ago  
I never installed the cobra bars but don't they use the floorboard mounting bolts? You must have changing something there if it wasn't doing it before.
 
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#76614
PapaTom (User)
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Re:Rear brake locking 7 Months, 3 Weeks ago  
Yeah, it attaches to the floorboard, but only to the front-most bolt with a spacer for the rear bolt (longer bolts were included). That's all I worked on.
 
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Last Edit: 2008/04/12 22:34 By PapaTom.
 

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