Assembling and Installing the Transfer Case

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Written by Randy Fox   
Saturday, 03 November 2007
Page 2 of 6

Installing the Oil-Tank Cover

transfer case oil tank, Yamaha Road Star

 

If you removed the oil-tank cover from the transfer case, do the following:

  • Bolt the oil baffle into oil-tank cover (3 bolts), if it was moved. Torque to 7.2 ft-lbs, which is 86.4 ft-lbs.
  • Clean and dry the oil tank's small rectangular screen.
  • Insert the rectangular screen into the transfer case. Be sure you orient its bulge out and toward the tank's center.
  • Install alignment dowels and a new gasket for the oil-tank cover.
  • Take picts.
  • Bolt and torque the oil-tank cover. Use 7.2 ft-lbs.
  • Stuff a rubber glove or a clean, lint free rag 1/2 way into the oil fill hole to keep dirt out.

 
 
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